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5. Sidewalk Deficienciesv :iM1y IC Workn Dgc1partmial-it ell" 11 Publ*c k'/Ity of &a ispe ,v.......:.- :. w: •me.};n v:..,wN 2 <`. Post f. Boy- . , :K , M 99 � 9 f � h � .. TO: James H. Patrick, City Manager FROM: James C. Hansz, .E*, Director Pubs SUBJECT: Sidewalk Construction Deficiencies DATE: 30 September 2005 (UPDATED DECEMBER 6,2005) SUMMARY Eight subdivisions are under construction by various developers. Their Subdivision Improvement Agreements require public infrastructure to 'be designed and constructed in accordance with City standards. The developers of the eight subdivisions all have, to varying degrees, failed to ensure that sidewalk are constructed IAW City standards. The total of substandard sidewalks is significant, approximately 25,903.LF, or % of the sidewalks constructed. Of this total, approximately 7,666 L should he replaced outright. The remaining sidewalks .have, to some degree, a value that is less than the C ity's standard sidewalk, but is great enough to warrant allowing thei to remain in place provided that a reasonable and equitable method for determining g their serviceable value can be identified and satisfactory compensation for this reduced value can be agreed. This is desirable in order to protect the public interest while minimizing the adverse impacts on a jaeent properties if the sidewalks were to be replaced. Staff' has identified a possible method for resol.vin.g this problem. BACKGROUND In ;tune, Public works staff identified a problem with the construction of some sidewalks in the Ashley ey Park Phase 7 subdivision. The problem areas were brought to the attention of the developer/engineer. Subsequent to that notification, , the developer's subcontractor installed the s1dewalk without providing the correct granular base .material. detailed discussions with the developer/engineer then followed which subsequently led to a general quality assurance Q test program by PWDto ascertain whether other new sidewalk construction by contractors working for propel developers has been done 1n conformance to the City" s long-standing specifications. The results of the QA testing reveal a significant problem witb sidewalk construction in the other new subdivisions. 'Discussions with the developer/engineer for Ashley Park Phase 7 Included potential remedies. The options discussed included outright replacement, extended warranty, possible payment of a. penalty, and consideration for the value of workperformed. At the present time, City standards only provide for replacement of the non-standard items, This was communicated to the developer/engineer. As a result, the matter was discussed in detail with the City Council at a -work session* During the work session discussion, multiple areas of concern were identified by the City Council. The concerns .included the issue of contract performance with respect to the Subdivision Improvement Agreement that exists between the City and the Developer for Ashely Park Phase 7. Also of concern is the extent of -the problem with other subdivisions, potential disruptions and inconvenience to homeowners adjacent to areas of possible sidewalk replacement, potential future City liability for premature replacements of sub -standard sidewalks left in place under extended warranties, determination of an appropriate value of non --standard sidewalks, and difficulties in obtaining and administering extended warranties beyond the normal one-year warranty that accompanies all new construction. Staff was directed to further examine these concerns and identify any potential solutions for the current problem.. EVALUATION The Ashley .Park Subdivision Improvement Agreement (SIA) stipulates that all public infrastructure improvements will be designed and constructed tructed in accordance with City of Kalispell standards. The developer/engineer for Ashley Park Phase 7 has acknowledged that the sldewal s do not meet City standards, .Project design documents clearly show the intent for the project to meet City standards. Quality Assurance (QA) tests confir . that construction has failed to match the intent of the design and the letter of the S .A. Similar QA tests have confirmed the same problem i . other development projects. The extent of the problem in other subdivisions under construction is as follows: Subdivision Total SW Mstalled Total OK Total Deficient Ashley 7 3J.55 LF 300 LF 2X5 LF Blue Heron 1 &2 47828 LF Il 500 LF 3328LF Empire Estates 1, ,& 13,630 LF 5,700 LF 7,930 L G1ac'er village Greens 1 &2 2,( .` Leisure Heights 1&2 8.230 0 LF 100 LF 6,430 LF Stratford Village �4,�7 0 LFl ,20LF�, LF Sunnyside 2 31)o LF 2, 100 LF 11,7500 L Three Mile* 425 LF* Grand Total 40,568. 14,665 LF 251J903L Three Mile Subdivision sidewalks are being installed by individual home builders as each residence is completed. At the present time 42S LF of sidewalk is confirmed deficient. Each section completed by indIvid .al contractors is subject to testing to confirm compliance with standards prior to release of bond. Totals do not include Three Mile Subdivision because QA. testing is still in progress. memo0442005.doc The total quantity of sidewalk that does not meet City standards, for either base material or concrete., soncret , is 25,903 linear feet, approximately % of the total sidewalk installed in the referenced subdivisions. The PWD reviewed the sidewalk comprising this total to identify areas where absolute lu.te replacement is called for and other areas where conditional acceptance may be a tified. The opinion of staff is that any area where less than two inches of crushed gravel base is present or any area where concrete thickness is less than three and one half inches is completely unacceptable and should b replaced. These values reflect that the City has in the past accepted sidewalks s constructed to .MDT standards which have various thicknesses of granular base but no less than 2 inches thick. Also, local constructors have occasionally used standard construction grade 2 X 4s for sidewalk concrete forms. The -industry standard dimension ofth'is lumber is .1 1/2 inches X 3 1/2 inches rather than a true 2 inch X 4 inch dimension. Applying these criteria, PVVID staff has concluded that a total of 7,241 LF of sidewalk fails to meet City standards, An additional 425 LF in Three Mile Subdivision raises this to 7,666 L . This s idewalk should be replaced. The replacement will affect approximately 37 households adjacent to the .,ork sites. The remaining 18,662 LF of sidewalk also fails to fully meet City standards, either for base material or concrete thickness, but to a lesser degree than the minimums outlined abo r.: - This sidewalk has a value even though it Tees not meet City standards. However, present City standards do not provide for acceptance of substandard items under any circumstance. No .etbeless, it would be desirable to identify a means to measure the value of these sidewalks if left in service rather than to replace them, with the associated adverse impacts to adjacent properties. PWD staff has considered this problem and identified a potential solution. This is outlined In. the .Assistant City Englneer,s attached memo. The proposed solution is to establish a. structural value for the City's standard sidewalk. This value is developed around industry standard structural values for the concrete and aggregate base materials used in sidewalk construction. These structural values were obtained from widely used A.ASI-ITO and.American Concrete Pavement Association design publications. With the structural value of the City standard sidewalk at 1 % we propose to measure the various thicknesses of materials in place and compare theca to the City standard. Once these structural numbers of the.Installed sidewalks are known wn we can determine the structural value, measured in percent, of the .installed sidewalk against the City standard. Tabulations of various combinations of base material and concrete have been assembled and are shown in the attachment. We believe -using this "relative structural value"' approach is a reasonable method for determining the worth of a sidewalk that does not fully measure up to City standards, but does not warrant removal and replacement. Included -in the memo is a tabulation of relative deficiency for the subdivisions in question. It shows that the range of variation for installed sidewalks is 6.76% to 1 . % less than the standard City sidewalk. we believe this is a reasonable reflection of their reduced value to the City. we see two options for reconciling this loss of value. In order to make up for this lost value, the City could demand a significantly extended warranty. However, the logistical problems of this option were outlined in previous discussions, and nothing has occurred since to make acquiring a bondby the developer, or administering extended non-standard warranties less problematic. An extended warranter does not provide the City tangible compensation for the reduced value ofthe sidewalk and does not address potential future costs to replace sidewalks that fail prematurely. The second option is to obtain a value payn e t from the developer equal to the reduction in value f the substandard sidewalk. This value payment in lieu of replacement would provide the City a cash reserve against premature failures. we recommend this value payment he calculated uniformly for each deficient area. we recommend it be determined using the annual City Sidewalk Construction bid rates, rather than the individual developer/contractor rates, This rate would be multiplied by the linear feet of deficient sidewalk and the relative deficiency expressed in percent. This method will ensure each value payment .is calculated with the same metrics for relative structural value deficiency and the Ot 's most current actual replacement construction cost. The attachment includes a. complete tabulation of value deficiencies, expressed in percent and value reductions, expressed. in dollars for the sldewalks m each subdivision. They range from $790.20 t $20.,275.16 and total $61,671.04. Once collected, these funds should be set aside in a sidewalk replacement fund to offset future costs to replace sidewalks that fail prematurely. we believe this reflects a reasonable solution to the current problem that addresses the main concerns outlined in previous discussions. The value payment in lieu of replacement appears to be an equitable option for both the developer and the City. The City receives a combination f sidewalk and cash equal in value to the Cit 's standard sidewalk. The City is able to offer a reasonable alternative to removing and replacing a sidewalk. The adjacent property owners are sheltered from the disruption that .replacement would entail, The general public is sheltered against .future ha ilities from potential premature failure of the sidewalk. The developer has -no added cost because the contractor's failure to provide the expected compliant sidewalk should result in the developer reducing the compensation to the contractor by a like amount to the value payment. If the value payment is unacceptable to the developer then the remaining option is to replace the sidewalk. e o 4 .doe CONCLUSION AND RECOMMENDATION Staff has identified a reasonable method for evaluating the relative value of eon -standard sidewalk. It provides protection for the City while assuring the vale of public infrastructure matches predetermined expectations. Staff further concludes the need for this remedy could have been avoided had the developers involved not failed in their responsibility to closely .monitor the performance of their contractors to assure compliance with their contractual obligations. Staff recommends adoption of this remedy in lieu of outright replacement of non-standard sidewalks that can potentially provide a reasonable level of service with minimum future risk to the City. Staff further reeornmends this be adopted without seeking concurrence from those parties who .have contributed to creating the problem. memo0442005.doc u i City of Kalispell Public Works N n- Post � 1 , Kalispell, Mona 90-1 - Telephone (406)758-7720, Fax (406)758-7831w: MEMORANDUM September 29, 2005 Jim Hansz, , ., Public Works Director/City Engineer From: Frank Castles, P.E , Assistant City Engineer Subdivision Sidewalk Connection Quality Ached is the Analysis of Sidewalk and Base Constnuction which describes the rationale behind assigning value to sidewalks not constructed in accordance with the current standards. Included in the analysis is a table depicting the "score' of the combinations of acceptable base and concrete thickness* Also ached is the Subdivision Sidewalk Analysis based on the sidewalks cored In each subdivision, The per cent f A re score is only applied to the sidewalks meeting the minimum r*ee of 2" thickness '" minus crushed 2 1" thickness of pit run) base and/or 3 1" thickness of concrete. The sidewalk replacement fee is based on the current bid price for city sidewalk replacement of $30.00 per foot of 5 foot wide sidewalk meeting the current thickness standard for base and concrete. The sidewalks at Discovery Development Center (75 Glenwood) and Wesiview Business Center (off North Meridian Road) were cored and found to meet the city standards for base and concrete thickness. ANALYSIS OF SIDEWALK AND BASE CONSTRUCTION The structural number N a particular pavement action Is the summation of the lager thicknesses multiplied by the respective layer coeftent. The concept of layer coefficients was developed during the road test conducted by the American Assodation of State Highway Officials (AASHO),, to account for all of the materials and layers in a pavement structure. Research of the AA HTO --- QW-e fgr,,Qg5.ign pf egavemgnt Structures and the American Concrete Pavement Publication ."Equivalency Chart for concrete and Asphalt Pavements" was the source for the following list: Material Layer Coefficient (per inch) Concrete 0.50 Crushed Gravel 0.14 Gravel Base 0.10 The City of Kalispell Standards for Design and Construction 2005, require four inches of concrete for the sidewalk and six ides o -Y4" minus crushed gravel for the sidewalk base material. The SN of this combination is calculated asfollows: " Concrete X #50 ...rr. r. ti Y i A d Y* r► U' # 00 f' crushed Gravel X 0. 144. . = Total 2.84 Are equivalent gravel base is calculated as: " X 0.(crushed gravel). 10 (gravel base) = ,40" The concrete contributes 70.42% of the total SN and the crushed gravel contributes 29.58% of the total SN for the required sidewalk section. A `scoring' methodology is calculated as follows: . " concrete = 17.61% per inch thickness of concrete . " crushed gravel = 4.93% per inch thickness of crushed graved . a '# gravel base = 3.52% per inch thickness of gravel base A crushed graved base of less than 2" is unacceptable. A gravel base of less than 2 1 " is unacceptable ( 2" X 0.1 . 10 f SN's for crushed vs graved base). This scoring method allows different combinations of mricrete and base material to be compared against the standard which has a value o %. CONCRETE THICKNESS - CRUSHED GRAVEL BASE THICKNESS SCORING CHART CONCRETE THICKNESS " 1 vw 5 10 1 2it Ott 112 rr CRUSHED RAVEL BASE THICKNESS 1 2" 1+ 1+ + 1+ 1+ 93,69 0+ + 1 + 1 + 95.09 86.29 1 " 1 + 1 + 1 0+ .5 1 87.70 78.90 r 1 + 1 0+ 1 + 94-04 95.23. 21 r 1 + 1 + 1 + 1.58 82-77 73.97 A CRUSHED `GRAVES. BASE THICKNESS F LESS THAN " SCORES 1 V I� ENTIRE 1 AREA AND THAT AREA SHALL BE REPLACED A CONCRETE THICKN ESS OF LESS THAN " SCORES A ' ' FOR THE ENTIRE AREA AND THAT AREA SHALL BE REPLACED CONCRETE THICKNESS — GRAVEL BASE THICKNESS SCORING CHAR` CONCRETE THICKNESS 6 to S 1 r, 5 fl 1 11 3 1 It GRAVEL BASE THICKNESS 710 1 + 1 + 1 + 100+ 95.09 86.28 1 #F + 1 + 1 + 1 + 93.32 84.52 '# + 1 + 1 + 1 + 91.56 82.76 1 " + 1 + + 98.61 S{` 1+ 1+ + 96.85 88.04 79-24 1 + 1 + 1 + 95.09 W2877-48 1 + 1 + 1 + 93.3,E 84s52 7.7 11ai 1 + 1 + 1 + 91.57 82.763. ,# 1+ 1+ 98.61 89-81 81.0072.20 1 + 1 + J6 96.85 88.057. T2 7 .E A GRAVEL BASE THICKNESS OF LESS THAN 2 1 " SCORES A r ' FOR THE ENTIRE AREA AND FRAY AREA SHAD. BE REPLACED CONCRETE TH IC KN ESS OF LESS THAN 1 " SCORES A ' ' FOR THE ENTIRE AREA AND THAT AREA SHALL BE REPLACED SUBDIVISION SIDEWALK ANALYSIS 9129/2005 (UPDATED 12/6/05 SUBDIVISION ASH LEY PARK, PHASE 7 BLUE HERON, PHASE I & 2 EMPIRE ESTATES, PHASE 1, 2 & 3 GLACIER VILLAGE GREENS, PHASE 17 & 20 LEISURE HEIGHTS, PHASE 1 & 2 STRATFORD VILLAGE, PHASE 3 SUNNYSIDE, PHASE 2 THREE MILE SUBDIVISION* LINEAR FEET LINEAR FEET OF LINEAR FEET RESIDENCES LINEAR FEET OF PER CENT SIDEWALK TOTAL SIDEWALK SIDEWALK MEETING SIDEWALK TO EFFECTED SIDEWALK WITH LESS FAILURE REPLACEMENT 100% SCORE REMOVE AND REPLACE THAN 100% SCORE SCORE FEE 3,155 300 630 1 2,225 19.58 $13,069.6S 4,828 11500 560 8 2,768 6.76 $5,613.50 13,630 5,700 1,475 13 6,455 10.47 $20,275,16 2,365 2,065 0 0 300 8.78 $790.20 8,230 1,800 3,520 4 2,910 11.56 $10,091.80 4,760 1,200 816 8 2,744 10-34 $8,511,89 3,600 2,100 240 7 1,260 8.78 $3,31&84 *THE SIDEWALKS WITHIN THREE MILE SUBDIVISION ARE CURRENTLY BEING INSTALLED BY THE BUILDER AS EACH RESIDENCE IS COMPLETED, AT THE PRESENT TIME APPROXIMATELY 425 FEET OF SIDEWALK DO NOT HAVE THE MINIMUM BASE AND/OR MINIMUM CONCRETE THICKNESS. RECOMMEND THAT NO BOND BE RELEASED UNTIL A CORE AT EACH ADDRESS (OR LOTS CONTAINS A MINIMUM OF 6" THICK 3/4" MINUS CRUSHED STONE AND A MINIMUM THICKNESS OF 4" OF CONCRETE FOR THE SIDEWALK,